Shandong Ningye Machinery Equipment Co., Ltd. is one of the leading manufacturers and suppliers of industrial thickener in China. With a professional production team, we are able to meet the needs of the majority of our customers. Please feel free to buy durable industrial thickener at low price from our factory.
We are the manufacturer of the Industrial Thickener, a large-scale solid-liquid separation device built on the principle of gravity sedimentation. This equipment concentrates low-density slurry or mud into high-density underflow and is widely used in mining, metallurgy, chemical processing, environmental protection, and paper making. We provide complete design, manufacturing, installation, and after-sales support.
Working Principle
Slurry enters the tank through a central feed pipe. Solid particles settle under gravity. Clarified water overflows from the top of the tank, while concentrated high-density underflow discharges from the bottom. A central drive unit rotates the rake frame slowly, pushing settled solids toward the center discharge outlet and preventing blockage.
Structure
|
Component |
Description |
|
Tank body |
Welded steel plate with optional anti-corrosion coating, rubber lining, or polymer liner |
|
Central drive unit |
Vertical reducer drive with high torque and stable operation |
|
Rake frame & scraper |
Carbon steel or stainless steel, customizable per material |
|
Feed system |
Central pipe feed with distribution cylinder for even inlet |
|
Overflow launder |
Peripheral arrangement to collect clarified liquid |
|
Underflow discharge |
Hydraulic or pneumatic valve with adjustable concentration |
|
Anti-torque device |
Prevents relative rotation between center pipe and tank |
|
Control system |
Includes level detection, torque monitoring, auto-dosing interface |
Technical Parameters
|
Parameter |
Range |
|
Diameter |
3m – 100m |
|
Tank depth |
2m – 6m (customizable) |
|
Capacity |
10 t/h – 15,000 t/h |
|
Underflow concentration |
40% – 70% (varies by material) |
|
Drive power |
0.75 kW – 75 kW |
|
Materials |
Carbon steel, stainless steel, fiberglass, concrete (optional) |
Key Advantages
1. High concentration efficiency
Optimized tank diameter-to-depth ratio and feed design maximize settling area utilization and throughput per unit area.
2. Low energy consumption
The slow-speed, high-torque central drive keeps power use minimal. Hydraulic underflow control ensures stable discharge without disturbing the settling layer.
3. Wide material adaptability
We design for tailings, concentrate, chemical sludge, and municipal sludge based on density, particle size, and viscosity data provided by the client.
4. Long service life
Wear-resistant rubber, polyurethane, or polymer liners protect the tank interior. Heavy-duty bearings in the drive system extend maintenance intervals.
5. High automation
Optional level auto-control, online underflow concentration detection, auto-dosing, and remote monitoring reduce manual operation and cut operating costs.
6. Strong manufacturing capability
Our facility is equipped with large plate rolling machines, submerged arc welders, and CNC cutters. We complete fabrication in-house for all units up to 100 meters in diameter.
Application Industries
|
Industry |
Typical Use |
|
Mining |
Tailings thickening, pre-dewatering concentrate, water recovery |
|
Metallurgy |
Red mud thickening, slag thickening |
|
Chemical |
Post-reaction solid-liquid separation, waste liquid treatment |
|
Environmental |
Sludge thickening in wastewater plants, sedimentation tank upgrades |
|
Paper |
White water recovery, fiber recovery |
|
Power |
Flue gas desulfurization slurry thickening, fly ash handling |
Comprehensive service
Selection Requirements
To help us recommend the right Industrial Thickener for your operation, please provide the following data:
- Throughput (t/h or m³/h)
- Feed concentration (%)
- Target underflow concentration (%)
- Material density (t/m³)
- Particle size distribution
- Material viscosity
- Whether flocculant dosing is required (and type)
- Site conditions (indoor/outdoor, foundation bearing capacity)
Our engineering team will calculate the required tank area and depth, confirm the equipment size, and deliver detailed design drawings with a formal quotation.
Service Coverage
|
Stage |
Service |
|
Pre-sales |
Material testing, sizing calculation, design proposal, site survey |
|
Manufacturing |
Fabrication per drawing, in-process inspection, pre-delivery test run |
|
Installation |
On-site technical guidance for installation and commissioning |
Hot Tags: industrial thickener, China industrial thickener manufacturers, suppliers, factory
