Shandong Ningye Machinery Equipment Co., Ltd. is one of the leading manufacturers and suppliers of high efficiency clarifier tank thickener in China. With a professional production team, we are able to meet the needs of the majority of our customers. Please feel free to buy durable high efficiency clarifier tank thickener at low price from our factory.
Products Description
The High Efficiency Clarifier Tank Thickener is an integrated solid-liquid separation unit combining flocculation, sedimentation, thickening and clarification. It is widely applied in mining, chemical engineering and wastewater treatment industries. Equipped with internal inclined plates, an in-depth flocculation reaction zone and a high-efficiency flocculant dosing system, the equipment enables mineral slurries and wastewater to rapidly form dense flocs upon entering the tank. A slow-rotating rake frame installed at the tank bottom scrapes settled sludge toward the central sludge discharge outlet, while clear supernatant overflows from the upper section.Compared with conventional thickeners, this equipment requires a smaller footprint and accelerates sedimentation via optimized water flow paths. Its internal anti-corrosion structure adapts to acidic and alkaline working conditions. The automatic sludge discharge control system adjusts underflow concentration in real time, producing high-density sludge together with clean reusable water to realize full water resource recycling.
Working Principle
Raw feed materials are delivered to the center of the tank via the feed inlet. Under gravity, solid particles sink naturally to the tank bottom, while clear supernatant flows outward to peripheral overflow outlets for discharge. Concentrated sediments at the bottom are scraped by the low-speed rotating rake mechanism and guided to the central discharge port for continuous discharge. The entire process runs continuously to achieve high-efficiency solid-liquid separation.
Application Scope
Mineral Processing
Suitable for thickening and dewatering all types of ore slurries. It effectively increases tailings concentration and steadily improves mineral recovery rates.
01
Chemical & Metallurgical Industries
Capable of separating suspensions from chemical and metallurgical production. It operates stably and reliably under various corrosive material conditions.
02
Wastewater Treatment
Widely used for solid-liquid separation of municipal and industrial wastewater. Its transparent effluent meets relevant environmental discharge standards.
03
Paper Industry
Ideal for recycling and thickening pulp and white water. It effectively raises fiber recovery rates and reduces raw material consumption and production costs.
04
Functional Features
Integrated Clarification & Thickening
A single unit performs both clarification and thickening: clean water overflows from the upper zone, while thickened slurry is discharged from the bottom. One machine fulfills two separate process requirements.
Adjustable Discharge Concentration
Discharge density can be flexibly regulated by adjusting rake rotation speed and overflow weir height to match differentiated requirements of different process sections.
Fault Alarm System
It is equipped with a complete operation monitoring and fault alarm system that sends timely alerts when abnormalities occur, allowing operators to carry out troubleshooting rapidly.
Wide Material Adaptability
The tank structure can be customized according to material properties to process slurries with varying concentrations and particle sizes, offering broad application versatility.
FAQ
Q: Can the clean water treated by the High Efficiency Clarifier Tank Thickener be reused directly?
A: Yes. The equipment removes impurities through layered sedimentation. The overflow water features high clarity and can be recycled directly to production lines, greatly cutting fresh water consumption.
Q: Does the equipment generate loud noise during operation?
A: All rotating parts run at low speeds with smooth, stable transmission structures. The unit produces very low noise during routine operation and will not disturb the factory working environment.
Q: Is the daily operation workflow complicated?
A: The operating procedure is simple and stable. Operators only need to manage flocculant dosing and sludge discharge cycles, with a low learning threshold suitable for general frontline staff.
Q: Does the High Efficiency Clarifier Tank Thickener consume large amounts of water and electricity during operation?
A: Its overall water and power consumption remains low. Separation mainly relies on natural gravity sedimentation without continuous high-power pressurization, generating substantial long-term savings on water and electricity expenses.
Operation Instructions
Before startup, inspect all transmission components to confirm normal operation. Verify the rake mechanism rotates without jamming and all lubrication points are sufficiently greased prior to powering on the equipment.
Adjust the feed flow rate based on incoming material concentration to maintain a stable liquid level inside the tank and maximize sedimentation separation efficiency.
Conduct regular patrol inspections during production. Monitor effluent turbidity and underflow concentration, and adjust operating parameters promptly if any abnormal conditions are detected.
Stop feeding materials first before shutting down the unit. Cut off power only after most materials inside the tank have been drained to avoid residual slurry buildup that hinders subsequent startups.
Company Case
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