Shandong Ningye Machinery Equipment Co., Ltd. is one of the leading manufacturers and suppliers of large tank agitator in China. With a professional production team, we are able to meet the needs of the majority of our customers. Please feel free to buy durable large tank agitator at low price from our factory.
Product Overview
The Large Tank Agitator is a high-efficiency side-mounted mixer for large storage tanks, sewage pools and other bulk containers. Different from conventional top-mounted agitators, it solves common industrial problems including uneven mixing, sediment accumulation, high energy consumption and difficult maintenance.Widely applied in petroleum, chemical, environmental protection and warehousing industries, it ensures material homogeneity, boosts production efficiency and operational stability, and is well recognized for energy-saving and high-performance advantages.
Core Structure and Design
Installation Structure
Adopts side horizontal mounting with mixing parts extending into the tank from the side wall. No large top support brackets are required, saving top space and avoiding overloading safety risks. It fits various large vertical/horizontal tanks and sewage pools with no major modification to original facilities.
Drive System
Fitted with high-efficiency energy-saving motor (efficiency ≥92%) and precise frequency conversion control. Mixing speed can be adjusted flexibly per material characteristics and working conditions to achieve on-demand power supply, low noise and stable operation with minimum energy waste.
Mixing System
Multi-machine linkage design combined with CFD flow field simulation optimizes impeller layout and motion path to cover the entire tank interior. It eliminates over 90% of bottom mixing dead zones, effectively prevents sedimentation and guarantees uniform material mixing.
Sealing Structure
Industry-standard sealing design prevents medium leakage, suitable for harsh working conditions with corrosive and volatile media in chemical and petrochemical fields. It ensures safe and stable operation while reducing material loss and environmental pollution.
Product Features and Advantages
1. High Efficiency and Energy Saving:
Compared with traditional top-mounted agitators, the energy consumption is only 1/3~2/3 of that. Especially in the application of large storage tanks (volume ≥100m³), the energy-saving effect is more significant, and long-term operation can greatly reduce the enterprise's energy consumption cost, meeting the needs of energy-saving and environmental protection production.
2. Space and Cost Saving:
No large brackets are needed on the top of the tank, and the overall floor space of the equipment is 60% less than that of the top-mounted type, optimizing the layout of plant equipment; there is no need to empty the materials in the tank during installation and maintenance, which can reduce material waste, shorten the shutdown maintenance time, and reduce the enterprise's production shutdown loss and maintenance cost.
3. Excellent Mixing Effect:
The multi-machine linkage design combined with CFD flow field simulation technology can realize all-round and dead-angle-free mixing of materials in the tank, eliminate more than 90% of the mixing dead zone at the bottom of the tank, effectively inhibit material stratification and sedimentation, ensure material uniformity, and meet the requirements of various production processes for material mixing.
Application Scenarios
1. Petrochemical Industry:
Used in crude oil storage tanks, product oil storage tanks, chemical raw material storage tanks, etc., to prevent material stratification and sedimentation, ensure uniform material mixing, facilitate subsequent transportation and processing, and reduce manual tank cleaning costs.
2. Environmental Protection and Water Treatment Industry:
Suitable for large sewage pools, sludge storage pools, neutralization reaction pools, etc., used for mixing sewage with chemicals and stirring sludge, preventing sludge sedimentation and hardening, improving sewage treatment efficiency, and helping environmental protection meet discharge standards.
3. Warehousing Field:
Used in various large material storage tanks, including lubricating oil, solvents, additives, etc., to ensure uniform materials in the tank and avoid material deterioration or reduced use effect caused by sedimentation and stratification.
4. Other Fields:
It can be applied to large storage tanks in food, pharmaceutical, energy and other industries, adapting to the mixing needs of medium and low viscosity materials and meeting industry production process standards.
Technical Parameters Reference
1. Motor Efficiency:
≥92%, supporting frequency conversion speed regulation, and the speed can be flexibly adjusted according to working conditions.
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2. Energy Consumption Level:
1/3~2/3 of that of traditional top-mounted agitators.
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3. Mixing Dead Zone Elimination Rate:
≥90%, ensuring dead-angle-free mixing of materials in the tank.
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4. Floor Space:
60% less than that of top-mounted agitators, no need for tank top brackets.
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5. Adaptable Tank Volume:
Can be adapted to various large storage tanks of 100~210000m³, supporting customized design.
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Frequently Asked Questions (FAQs)
1. Q: What is the core energy-saving advantage of this Large Tank Agitator compared with traditional top-mounted agitators?
A: Compared with traditional top-mounted agitators, the energy consumption of this device is only 1/3~2/3 of that, and the energy-saving effect is more significant in large storage tanks with volume ≥100m³. Long-term operation can greatly reduce the enterprise's energy consumption cost.
2. Q: Is it necessary to empty the materials in the tank during equipment installation and maintenance?
A: There is no need to empty the materials in the tank. The device adopts a side-mounted design, and there is no need to empty the materials in the tank during installation and maintenance, which can reduce material waste, shorten the shutdown maintenance time, and reduce the enterprise's shutdown loss.
3. Q: What core problems of large storage tanks can this agitator solve?
A: It mainly solves the problem of insufficient mixing at the bottom of large storage tanks. Through the multi-machine linkage design combined with CFD flow field simulation technology, it can eliminate more than 90% of the mixing dead zone at the bottom of the tank, effectively prevent material stratification and sedimentation, and ensure uniform mixing of materials in the tank.
4. Q: What are the applicable scenarios of the equipment? Is customization supported?
A: It can be widely used in scenarios such as oil storage tanks, large sewage pools, chemical raw material storage tanks, and lubricating oil storage tanks, covering petroleum chemical, environmental protection water treatment, warehousing and other fields; at the same time, it can provide customized configuration according to the tank volume and material properties to meet the personalized needs of different industries.
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